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Before taking apart the esc, test the
esc on the bench. This insures that the esc is working
before you dismantle it and lose the warranty.
This is the picture of the fets with the heat sink
removed. We used a conformal spray epoxy to make the
board more water "resistant". Spraying 5 coats. |
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This is the bottom of the board. We
also sprayed 5 coats of spray epoxy on this side. You
will see some red on the circuit board! By mistake I
picked up red spray paint and started to spray the
circuit board. |
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Removing the heat sink is simple. 4
screws behind the sticker hold it on. When taking off
the plate beware, its also held on with thermal tape.
Slowly lift starting at one edge. I cut out a 65mm x
42mm brass plate from some 1mm thick stock. Round &
removing any sharpness on the edges. |
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I cut a couple of pieces of 5/32 K&S
tubing to 75mm long. Soldering them on proved a bit
difficult. Because the plate is so large, it takes lots
of heat to solder the tubes to the plate. I used two
soldering irons at the same time. One iron directly on
the center of the tube that was on the edge of the
plate. Than used another to apply the solder to the
entire length of the tube. |
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I'm going to continue to use the
stock heat sink. It will help hold he new cooling plate
and I hope provide even more cooling. |
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Added double sided kapton tape to the
bottom of the new brass plate. This will help conduct
the heat from the fets to the new plate. |
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Completed unit. After allowing the
unit to dry for 6 hours or so, I powered it up on the
bench and its working great. My only problem will now be
finding a boat to run it in for a real life test.. |
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If there is enough interest we can have a machined
cooling plate made that would fit like a glove. They
would retail in the $17-$20 range. Email me if
interested. |
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